What are Automation and Control Systems?
SCADA (Supervisory Control and Data Acquisition) is a control system architecture that uses computers, networked data communications, and graphical user interfaces for monitoring and controlling industrial processes. It typically includes remote terminal units (RTUs), programmable logic controllers (PLCs), sensors, and human-machine interfaces (HMIs) to gather and visualise real-time data from field devices and control systems.
MES (Manufacturing Execution System) is a software-based system that manages and controls manufacturing operations on the shop floor. It provides real-time information about production processes, resources, and orders, helping to optimise production, improve efficiency, and ensure quality.
Benefits of using SCADA and MES
Real-time Monitoring and Control
SCADA systems allow businesses to monitor and control industrial processes and equipment in real time, enabling operators to respond quickly to changes, anomalies, or emergencies to ensure smooth operations.
Optimised Production
MES systems provide visibility into production workflows, resource utilisation, and order status, allowing businesses to optimise production schedules, minimize downtime, and maximise throughput to meet customer demands and production targets.
Quality Management
MES systems facilitate quality control by tracking and documenting production data, performing inspections and tests, and ensuring compliance with quality standards and regulatory requirements, resulting in higher product quality and customer satisfaction.
Inventory Management
With an MES system you can manage inventory levels, track material consumption, and synchronise production with supply chain operations, reducing inventory costs, minimising stockouts, and improving inventory accuracy and traceability.
Resource Allocation
Optimise resource allocation by scheduling production tasks, allocating labour and equipment resources, and managing work orders and production schedules to maximise efficiency and minimize waste with an MES system.
Improved Efficiency
SCADA and MES systems streamline production workflows, automate manual tasks, and optimise resource utilisation, resulting in increased operational efficiency, reduced cycle times, and improved productivity.
Enhanced Decision Making
With accurate and timely data on production performance, resource utilisation, and quality metrics, SCADA and MES systems allow you to make informed decisions at all levels of the organisation to optimise operations, minimise risks, and capitalise on opportunities.
Reduced Costs
Reduce costs by minimising downtime, optimising resource utilisation, reducing waste, improving inventory management, and enhancing overall operational efficiency, leading to lower production costs and higher profitability.
Increased Customer Satisfaction
SCADA and MES systems enable you to deliver products faster, with higher quality, and greater reliability, meeting customer demands and expectations, enhancing customer satisfaction, and building long-term customer relationships.
WHY YOUR BUSINESS NEEDS IT
Detron Complete Automations is a small but highly specialized company that provides customised solutions for a wide range of industrial applications. We have a team of experienced professionals who are dedicated to providing our clients with personalised service and support, from initial design and engineering to final implementation and ongoing maintenance.
Here’s the proof…
ORIGINAL SITUATION Our client, a Food Manufacturing Facility was operating [...]
ORIGINAL SITUATION Our client, a Food Packaging company, was experiencing [...]
ORIGINAL SITUATION This business, a Battery Manufacturing Facility, approached us [...]
ORIGINAL SITUATION Our client, a Food Processing Plant was facing [...]
ORIGINAL SITUATION A Food Packaging Company approached us needing assistance [...]
OUR CLIENTS SAY
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Working with Detron has been a seamless experience. Their team is professional, knowledgeable, and always ready to tackle any challenge. They understand our unique needs and offer tailored solutions that drive our business forward. We highly recommend Detron to any company seeking top-notch automation and engineering services.
Working with Matthew and Detron on our equipment synchronization project was a game-changer. Matthew’s deep knowledge, availability, and can-do attitude were essential in overcoming challenges and achieving our goals efficiently. Without his expertise and support, this project wouldn’t have been as successful. I highly recommend Detron’s engineering services for anyone looking to streamline operations.
Detron has been a game-changer for our business. Their automation and engineering expertise have streamlined our processes and boosted efficiency in the food and beverage industry. The team is highly professional and always delivers on time. We couldn’t be happier with the results. Highly recommend!
